Industry : Pharmaceuticals
Barcode Printer and Label Applicator on Glass Test Tube
Problem Statement
- Manual Barcode Pasting
- No Record of Barcode
Solution Delivered
- Built Glass Test Tube Storage
- Built Roller Conveyor to Auto Move the Test Tubes
- Built Barcode Generator, Printer and Applicator
- Built SS Pharma Trade Tray for Tubes Collection
- Built Automatic Tray Stacking Unit
Productivity Increased by 40% | Process Time Reduced by 30% | Accuracy Increased to 99%
Industry : Pharmaceuticals
Robotic Pick & Place
Problem Statement
Manual Recording of Barcode
Manual Weighing and Record Keeping of Test Tubes
Solution Delivered
Built six Axis Robot
- Built Barcode Scanner
- Built High Accuracy Weighing Machine
- Developed SCADA for Operation Selection
- Built SS Pharma Grade Structure
Productivity Increased by 35% | Process Time Reduced by 40% | Accuracy Increased to 99%
Industry : Automobile
Automatic Online Vision Inspection & Packaging Machine for Wheel Balancing Weights
Problem Statement
Manual Inspection of Wheel Balance Weights
Problem of Mixing with NG Parts
Manual Packing
Solution Delivered
Built Special Purpose Machine for wheel Balancing Weights Inspection
- Installed Two Vision Cameras for Both Side Inspection
- Developed Auto Marking on OK Components and Auto Rejection for NG components
- Built Automatic Packing and Sealing Machine
- Built QR Code Generation as per Customer’s Requirements
Productivity Increased by 15% | Process Time Reduced by 15% | Accuracy Increased to 95%
Industry : Automobile
Automatic Assembly of Pressure Control Valve (PCV) with Servo Press, EoL & Laser Marking Machine
Problem Statement
To Build a New Product Assembly Line to Meet Customer Demand
Solution Delivered
Built Special Purpose Machine for a Valve Assembly
- Built Servo Based Transfer System with Horizontal and Vertical Movement
- Built Servo Press for Caulking Operation
- Installed Vision Camera for Inspection
- Built EoL for Testing Final Assembly
- Installed Laser Marking Machine on Final Component
- Developed Traceability and IoT Application
Productivity Increased by 15% | Process Time Reduced by 15% | Accuracy Increased to 95%
Industry : Abrasive
Pick & Place with Vision Camera
Problem Statement
Missing Washer
Missing / Wrong Poly Mesh
Solution Delivered
Built Vibrator Feeder for Bush Feeding
- Built Pick and Place System
- Built Automatic Poly Mesh Placing
- Installed Vision Camera for Inspection
- Installed Vision Camera for Checking Presence and Confirmation of Poly Mesh and Washer
Quality Increases 99%
Industry : Automobile
Robotic Welding Cell
Problem Statement
Manual Welding was done Resulting in Low Productivity
- Quality Problem due to Non Repeatability of Welding Process
Solution Delivered
Built Special Purpose Machine
- Built Robotic Welding Cell with Two Welding Fixtures
Productivity Increased by 35% | Process Time Reduced by 40% | Accuracy Increased to 96%
Industry : Automobile
Automatic Shocker Assembly
Problem Statement
Manual Assembly of Shockers
- 12 Operators for 12 Different Operations
Solution Delivered
Built a Rotary Indexer Assembly Station
- Built Automatic Stations for Different Process
- Built Automatic Feeders for Each and Every Process to Feed Components into Indexer’s Station
- Developed SCADA for Operation Selection and Reporting
Productivity Increased by 35% | Process Time Reduced by 40% | Accuracy Increased from 96% to 99%
