Case Studies
Application
Barcode Printer and Label Applicator on Glass Test Tube
Industry: Pharmaceuticals
Problem Statement:
- Manual Barcode Pasting
- No Record of Barcode
Solution Delivered
- Built Glass Test Tube Storage
- Built Roller Conveyor to Auto Move the Test Tubes
- Built Barcode Generator, Printer and Applicator
- Built SS Pharma Trade Tray for Tubes Collection
- Built Automatic Tray Stacking Unit
Productivity Increased by 40% | Process Time Reduced by 30% | Accuracy Increased to 99%
Application
Robotic Pick & Place
Industry: Pharmaceuticals
Problem Statement:
- Manual Recording of Barcode
- Manual Weighing and Record Keeping of Test Tubes
Solution Delivered
- Built Six Axis Robot
- Built Barcode Scanner
- Built High Accuracy Weighing Machine
- Developed SCADA for Operation Selection
- Built SS Pharma Grade Structure
Productivity Increased by 35% | Process Time Reduced by 40% | Accuracy Increased to 99%
Application
Automatic Online Vision Inspection & Packaging Machine for Wheel Balancing Weights
Industry: Automobile
Problem Statement:
- Manual Inspection of Wheel Balance Weights
- Problem of Mixing with NG Parts
- Manual Packing
Solution Delivered
- Built Special Purpose Machine for Wheel Balancing Weights Inspection
- Installed Two Vision Cameras for Both Side Inspection
- Developed Auto Marking on OK Components and Auto Rejection for NG components
- Built Automatic Packing and Sealing Machine
- Built QR Code Generation as per Customer’s Requirement
Productivity Increased by 15% | Process Time Reduced by 15% | Accuracy Increased to 95%
Application
Automatic Assembly of Pressure Control Valve (PCV) with Servo Press, EoL & Laser Marking Machine
Industry: Automobile
Problem Statement:
- To Build a New Product Assembly Line to Meet Customer Demand
Solution Delivered
- Built Special Purpose Machine for a Valve Assembly
- Built Servo Based Transfer System with Horizontal and Vertical Movement
- Built Servo Press for Caulking Operation
- Installed Vision Camera for Inspection
- Built EoL for Testing Final Assembly
- Installed Laser Marking Machine on Final Component
- Developed Traceability and IoT Application
Traceability of Each Station with Data Logging | EoL Process Record Saving | Laser Marking Record Logging | Weights of Packed Box Recording
Application
- Pick & Place with Vision Camera
- Robotic Welding Cell
Industry: Abrasive
Problem Statement:
- Missing Washer
- Missing / Wrong Poly Mesh
- Manual Welding was done Resulting in Low Productivity
- Quality Problem due to Non Repeatability of Welding Process
Solution Delivered
- Built Vibrator Feeder for Bush Feeding
- Built Pick and Place System
- Built Automatic Poly Mesh Placing
- Installed Vision Camera for Checking Presence and Confirmation of Poly Mesh and Washer
- Built Special Purpose Machine
- Built Robotic Welding Cell with Two Welding Fixtures
Quality Increases 99% | Productivity Increased by 35% | Process Time Reduced by 40 % | Accuracy Increased to 96%
Application
Automatic Shocker Assembly
Industry: Automobile
Problem Statement:
- Manual Assembly of Shockers
- 12 Operators for 12 Different Operations
Solution Delivered
- Built a Rotary Indexer Assembly Station
- Built Automatic Stations for Different Process
- Built Automatic Feeders for Each and Every Process to Feed Components into Indexer’s Station
- Developed SCADA for Operation Selection and Reporting
Productivity Increased by 35% | Process Time Reduced by 40% | Accuracy Increased from 96% to 99%